Lehigh University logo
Lehigh University logo
Lehigh University logo

Patrick Barry and Xu Yan

Ethanol conversion to 1,3-Butadiene

Department: Chemical and Biomolecular Engineering
Advisor: Israel Wachs

View: UGRS Research Poster (PDF)

Since its discovery in the late 19th century, synthetic rubber has become a popular replacement for natural rubber. Currently, the world produces and consumes more synthetic rubber than natural rubber. In the first half of 2015, the United States alone produced and consumed 1.5 million tons of synthetic rubber, more than 20% of all synthetic rubber produced in the world at the time. To manufacture synthetic rubber, 1,3butadiene must be produced and polymerized. Presently, steam cracking of petroleum naphtha remains the most popular and costefficient manufacturing process. Alternatives are actively being researched due to the unsustainability of the oil industry. This research focuses on the conversion of ethanol to butadiene.

ZrOSiO2 catalysts, produced by wetness impregnation, are studied with TPSR, DRIFTS, and DFT to determine optimal reaction conditions and mechanisms. TPSR data shows that with a 10% ZrO impregnated SiO 2 catalyst and under the presence of acetaldehyde, the conversion occurs at a much lower temperature and yields the most butadiene. DRIFTS data shows that the reaction occurs in neither only the gas phase nor the catalyst surface, and that the reaction only proceeds when the reactants exist at both locations. Finally, DFT data shows that singular and dimer ZrO sites exists on the catalyst surface in 4 and 5 fold coordination to facilitate the reaction. Future research will use DRIFTS to study the steady state conversion of ethanol at temperatures and conditions previously determined by TPSR. DFT will be used to simulate the reaction mechanisms to compare with DRIFTS data and to calculate the reaction’s energy barriers.

About Patrick Barry:
Patrick Barry is a senior at Lehigh University graduating in December 2016 with a B.S. in chemical engineering. His research with Professor Wachs and Dr. Baltrusaitis over the summer of 2015 has involved the production of 1,3butadiene from ethanol, as well as constructing the mechanisms of the reaction. Under the guidance of Professor Wachs and Dr. Baltrusaitis, the research team hopes to find a way to produce tires in a sustainable and more efficient way. After graduation, he plans on pursuing a career path in the chemical engineering industry.

About Xu Yan:
Xu Yan is a junior at Lehigh University pursuing a BS in chemical engineering with a minor in applied mathematics. He has been assisting in research in Professor Baltrusaitis’s lab since late November 2014 on various projects focusing on the mechanisms of catalytic reactions. He researched the conversion of ethanol to butadiene over the summer of 2015 under the guidance of Prof. Baltrusaitis, Prof. Wachs and Ph. D candidate William Taifan.